Soldering is joining two parts by putting and melting a filler metal. The filler metal has a lower melting point than the joining metals. It is important to note that soldering differs from welding, as it only melts the filling metal, not the joining components.
Initially, soldering was a manual process that required significant expertise and precision. However, due to the advent of technology, automated machines are also available now. An automatic soldering machine is based on soldering principles and has built-in features for temperature controlling, melting, and automatic metal feeding.
Although manual soldering has been dominant in most industries, automatic soldering systems are quickly replacing them. Let’s see why it is so.
Why Is an Automatic Soldering Machine a Worthy Investment?
Automated systems are always preferable, and soldering machines are no exception. As an industrialist, you’ll know the importance of the things below.
The first thing that an automatic soldering machine ensures is productivity. Automated systems provide a smooth workflow preventing bottlenecks and increasing the output.
Manual soldering is reasonably accurate, but it is not as consistent. The outcome is significantly affected if the staffing is unavailable on an important closing day. In comparison, automated systems are much more reliable.
Soldering consists of a heated rod that melts the filling metal to join the parts. Sometimes the process results in burns and injuries, ultimately affecting the final output. In comparison and automatic solder is resistant to such problems and ensures optimal production rate.
Although the initial upfront of the soldering machines looks expensive, they prove cost-effective in the long run. The devices consist of AI-powered systems which you can program easily. It saves recruitment and training costs, an extensive expense in manual soldering.
A well-programed soldering robot adapts to the techniques quickly, and its production balances the price spent on its purchase.
Works Without Supervision
Automated systems don’t require monitoring because they are programmed to adapt. An automatic solder will save you the workforce cost and other related expenses. Since the machines are independent of human supervision, they can work easily after closing hours with minimal staff (for safety).
Upgradation is a continuous requirement in industrial settings. However, retraining manual staff requires much time and costs. Automatic systems are more easily upgradeable as you only need the budget for retraining or upgrading the machine’s software.
Manual soldering was a common practice. However, observations show that the products varied from worker to worker.
The experienced soldering staff produced more coherent and high-end results, while the newly recruited ones needed to improve product quality. Automatic soldering machines eliminate such misbalances, ensuring more identical products every time.
An automatic soldering machine is capable of handling various additional tasks as well. They can perform spot welding, component cleaning and drag welding, etc., which are not doable during complicated soldering.
The Bottom Line
Soldering is the process of joining two components without melting the parts. But instead, it uses a low-point filling metal to join them. Soldering is used in various cases like computer chips, jewelry, metalwork, air conditioning systems, etc. Initially, manual soldering was standard. However, due to some particular drawbacks, a solution became necessary.
Automatic solder machines are becoming rapidly popular, which is no hidden secret. Soldering machines are more accurate, efficient, productive, and cost-effective. Moreover, they are more versatile than manual solders and are easily upgradeable.